Industry News
DTF Printer Hat Process
- What is DTF printing technology
DTF printing technology, that is direct-to-film printing technology, is an innovative method of printing digital images directly to special films, and then transferring patterns to various materials by thermal transfer. The technology has many features, such as high definition, fast plate making, suitable for a variety of substrates and environmental protection.
In terms of application fields, DTF printing technology is widely used in packaging printing, label printing, commercial printing and personalized printing. In hat making, DTF printing technology has significant advantages. First of all, it is suitable for a variety of materials, including cotton, nylon, treated leather, polyester, etc., to meet the needs of different types of hats.
- Preparation for DTF printing hats
- Equipment and materials
The first is the DTF printer, which is a key device to achieve high-quality printing. There are a variety of models of DTF printers on the market to choose from, with prices ranging from several thousand yuan to tens of thousands of yuan.
Hot melt powder is scattered on the pattern after printing, and the pattern is firmly attached to the dtf film by heating and drying. The heat Press machine is used to transfer the pattern from the film to the hat.
In terms of the material selection of hats, DTF printing technology is suitable for a variety of materials. Such as cotton, nylon, treated leather, polyester and other fabrics can be ironed.
- Design and pattern
To do a DTF print hat, you first need to prepare a high-definition image file. Patterns can be designed through professional design software, or you can use ready-made high-definition pictures.
After the design is complete, the HD picture file is imported to the DTF printer and you can start printing. During the printing process, pay attention to the Settings of the printer and parameter adjustment to ensure the print quality.
- DTF printing hat production process
- Print patterns
First, start the DTF printer and open the printing software. Import the designed HD picture file into the printing software, and set the printing parameters, such as print quality, color mode, etc. DTF printers should be equipped with at least two spray heads, one spray white ink, one spray color ink. In the printing process, the printer first prints a color picture on the film, and then prints a layer of white ink on the color picture. This ensures that the pattern is colorful and layered.
- Sprinkle hot melt powder and dry
After printing, evenly sprinkle a layer of hot melt powder over the white ink. Put the printed dtf film into the oven to bake, the temperature is controlled at about 110 degrees. The purpose of baking is to melt the hot melt powder so that the pattern is firmly attached to the film.
- Transfer to hat
First of all, the hat that needs to be transferred is placed on the work table of the press and adjusted. Then, place the patterned film face down over the hat. Set the pressure and temperature of the press, the general DTF film heat transfer temperature is 120°, and the press press can be 15 seconds.When the time is up, peel off the PET film and the job is done.
Conclusion
Using DTF printing technology, it is very convenient to add patterns and text to your clothing, the operation process is very simple, and the machine does not need very complicated maintenance.
In terms of personalized customization, DTF printing technology has unique advantages. With only one computer and one operator, you can complete the entire printing operation in a simple and convenient way.
In mass production, DTF printing technology is no less impressive. After matching with automatic powder shaking machine, whether it is a small batch of personalized orders or large factory goods can cope with freely.
DTF printing technology has excellent finished product effect and significant advantages in hat production, whether it is personalized customization or mass production, can provide customers with high quality hat products.
